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TPT-1100 2 rolls to sheet cutter

Suitable materials:80-500g paper(Main), adhesive sticker(Main), Various laminates, thick film, non-woven, etc.
Web width: 1100-1400-1600-1800mm
Shaftless unwind, Max. diameter 1400mm
Stack type: Auto stacker.
PLC and HMI design
This machine is suitable for cross-cutting jumbo rolls, like papers, adhesive stickers, thick plastic film, or some laminate material, into sheets of any needed size with high speed and high precision. It brings much efficiency to get sheets with two rolls input.

√ one-year guarantee √ 24 hours technology support √ engineer available for installation



Model TPT-1100W TPT-1400W TPT-1600W
Max. Web Width(mm) 1100 1400 1600
Max. Unwind Diameter(mm) Φ1400
Unwind stand Shaft-less auto loading & floating type
Unwind tension control Magnetic powder brake with PLC control
Inner core diameter(mm) 76mm(3”) and 152mm(6”) step chuck
Web guiding system Ultrasonic sensor
Cutting length(mm) 300-1200(longer cutting length can be customized)
Precision of cross cutting ±0.2
Stacker type Auto stacker
Max. pile stack height(mm) 1200
Max. speed(times/min) 120-150 times/min (Based on the cutting length and materials)
Cutting Thickness For paper:40-500g (according to the materials)
Unwind traction motor(kw) 1.5* 2 sets 1.5* 2 sets 1.5* 2 sets
Servo motor(kw) 4.4 4.4 5.5
Knife cutting motor(kw) 1.5 2.2 2.2
Stacker lifter motor(kw) 1.5 1.5 1.5
Total Power(kw) 12 13 16
Power supply 380V 50HZ 3phases(other voltage can be customized)
Air supply 0.6-0.8 Mpa, 0.8m3/Min
Weight(kg) 5000 5500 6500
Overall Dimension(mm) 8600*2900*2000 8600*3300*2000 8600*3500*2000




Features:

1. PLC with touch screen control with functions of auto counting, auto length setting, auto machine alarm and auto tension control system, etc.

2. Servo motor with driver to control the cutting length of web with high precision.

3. Shafless unwind with hydraulic auto loading for heavy jumbo rolls and web guiding system to detect the web position.

4. Pneumatic dancer roller unit for auto speed varied and assures that the stable web feeding under high speed running.

5. Heavy-duty casting knife holder and high-quality steel cutting knife ensure clean cutting quality and a long usage life.

6. Equipped with rotary shear slitting knife and waste blowing fan to slit the web into any desired width.

7. Auto stacker helps the operator to get the orderly sheets easily and efficiently.


Standard configuration:
>Unwinder * 2sets
1. Floating type shaft-less unwind stand, 3”and 6” step chuck.

2. Hydraulic lifter for heavy jumbo roll, Max diameter 1400mm and Max weight 1800kg.

3. Left and right arm is controlled by hydraulic, and can be moved separately.

4. Web adjustment roller ensures the web tension balance from left to right.

5. Tension is calculated by PLC and controlled by magnetic brake automatically.

6. Web-guiding system: ultrasonic sensor to detect the web position

> Traction and dancing roller *2 sets
1. The rubber traction roller is driven by motor with gear reducer.

2. Pneumatic nip rubber roller, the pressure of nip can be adjusted.

3. Pneumatic dancer roller unit for auto speed varied and assures that the stable web feeding under high speed running.

4. Encoder for dancer roller to detect the position accurately which is displayed on touch screen, and the traction speed can be adjusted based on the position of dancer roller.

5. Rotary shear knife(3 sets) with waste blowing fan

6. Anti-curve device for thick paper

> Feeding and cutting section
1. Servo motor with driver to control the cutting length of web with high precision.

2. Pneumatic nip rubber roller, the pressure of nip can be adjusted.

3. Heavy-duty casting knife holder, bottom knife is fixed and upper blade is movable.

4. High-quality steel cutting knife(2 sets) guarantees clean cutting quality and a long usage life(one set 5-6 years usage life and grind knife every 6-8 months

5. Brake AC motor dirving the cutting knife up-down movement on the Hiwin guiding rails is essential for rapid stopping and holding action.

6. Air blowing system for thin materials.

7. Static eliminator(one side)

8. Pneumatic auxiliary press bar.

9. Photocell sensor for printed materials color tracking(optional)

> Auto stacker: Lifter
1. Stacker is moved on the guide rails and can be lifted up and down based on the cutting speed automatically.

2. The left and right flick motor to flick the sheets in order.

3. Tag insert device(1 set) to record the sheets quantity.

> PLC and touch screen
1. Colorful 7” touch-screen(Weinview,Taiwan) and PLC (Panasonic, Japan).

2. Chinese, English or other languages(optional) on touch screen

3. Cutting length, cutting quantity and cutting batch setting function.

4. Quantity and batch auto counting function.

5. Automatic tension& diameter calculate and control for unwind.

6. Dancer roller tension display and adjustment.

7. Problem diagnosis function on touch screen, if any problems occur, you can check I/O page to find it.



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